Serving the Greater Louisville Area
    Carton Flow Rack system inside a Indiana warehouse
    New Albany, Indiana

    Carton Flow Rack in New Albany, IN

    An older infill building with columns and clear height that do not match a catalog layout shows up constantly in Downtown New Albany facilities. Adding carton flow systems is how a New Albany operation gets capacity back without paying for square footage it already has.

    Given the value of fastest-moving SKUs placed at the golden pick zone, we model this against a second configuration on the same New Albany floor plan so density and access are numbers you can compare. Free to see, no obligation to order, and the carton flow rack numbers are yours either way. Call (502) 521-1485 about your Grant Line Road corridor building.

    (502) 521-1485

    Why New Albany Warehouses Work With Us

    The industrial stock near Grant Line Road corridor ranges from older infill space to newer construction, and each one limits a racking plan differently. Height, columns, and floor condition all move the answer in New Albany.

    Carton Flow Rack suits New Albany buildings for one reason — gravity wheel beds feeding cases to a fixed pick face — which matters more here than in a newer big-box facility built around one uniform layout. We talk through that fit during a free design consult before you commit to steel for New Albany.

    Service does not stop at handoff on a New Albany job either. If a carton flow rack level needs to move in your State Street industrial building or you need another bay, the same team that designed the system answers the phone.

    Free warehouse consultation
    CAD layout with position counts
    Installation by experienced crews we schedule and manage
    Carton flow rack with gravity wheel beds and case lanes
    Carton flow shelving in use on a warehouse pick line

    Operations We Rack Around Here

    Nearby areas we work in regularly include Grant Line Road corridor, State Street industrial, Downtown New Albany, Charlestown Road area.

    Manufacturing
    Building materials
    Wholesale distribution
    Food service supply

    How Carton Flow Rack Works

    Cases advance to the picker instead of the picker hunting for cases.

    1

    Inclined wheel beds

    A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

    2

    Pick from a fixed position

    The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

    3

    Restock from behind

    Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

    4

    One lane per SKU

    Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

    What a Carton Flow Rack Project Includes

    We start by understanding the manufacturing side of your operation — pallet profile, equipment, clear height, SKU count, throughput — because those inputs decide carton flow rack capacity in a Grant Line Road corridor building long before steel is quoted.

    Next comes the carton flow rack layout itself — every position counted, every level rated, and the New Albany quote itemized by frame, beam, deck, and accessory. Because gravity wheel beds feeding cases to a fixed pick face changes the math, a second configuration on the same floor plan usually comes with it for comparison.

    Carton Flow Rack lead time is confirmed on your quote, and we time deliveries to your New Albany receiving schedule. Experienced installation crews we schedule and manage follow the drawing, with the system anchored to the floor and capacity-tagged. The layout stays on file for expansion.

    Case and each picking operations
    Order fulfillment lines carrying many active SKUs
    Grocery, beverage, and consumer goods distribution
    Kitting and light assembly feed lines
    Bays that need reserve pallets stacked above the pick face
    Call (502) 521-1485

    Recent Installations

    Racking projects completed for warehouses across Greater Louisville and Southern Indiana.

    Carton flow rack lanes installed beneath pallet rack bays
    Drive-in pallet rack system installed in a warehouse
    Tall selective pallet rack rows with wire decking
    Selective pallet rack aisle with wire decking in a distribution center
    New pallet rack rows installed in an open warehouse
    Green and orange selective pallet rack rows along a warehouse wall
    Multiple rows of selective pallet rack with wire decking
    Pallet rack rows installed across a warehouse floor
    Cantilever rack columns with orange arms installed against a wall
    Push back pallet rack carts and rails in a cold storage room

    Get a Carton Flow Rack Quote for Your New Albany Warehouse

    Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485.

    Louisville Pallet Racks

    6844 Bardstown Rd.

    Unit #2687

    Louisville, KY 40291

    (502) 521-1485

    Monday - Friday: 8:00 AM - 6:00 PM

    We respect your privacy. Your information will never be shared.

    Carton Flow Rack Questions We Hear Most

    Nearby Areas We Also Serve

    Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company.

    Where We Work

    Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions.

    Louisville Pallet Racks

    Address

    6844 Bardstown Rd.
    Unit #2687
    Louisville, KY 40291

    Business Hours

    Monday - Friday: 8:00 AM - 6:00 PM
    Saturday: Closed
    Sunday: Closed

    Need Carton Flow Rack in New Albany?

    Call (502) 521-1485 or request a quote and we will get a layout started.

    (502) 521-1485
    Tap to Call