Serving the Greater Louisville Area
    Carton Flow Rack system inside a Kentucky warehouse
    Louisville, Kentucky

    Carton Flow Rack in Louisville, KY

    Warehouses near Riverport keep hitting the same wall: pickers walking more than they pick because the face is never stocked. Carton flow shelving is one of the more direct ways for a Louisville building to add capacity without touching the envelope.

    Because this system is about fastest-moving SKUs placed at the golden pick zone, we start with the storage math for your Louisville footprint — how many positions it can carry and what that does to travel time — then send a CAD layout and an itemized quote before anything is ordered. Call (502) 521-1485 and tell us what you are storing in Louisville.

    (502) 521-1485

    Why Louisville Warehouses Work With Us

    What limits storage in a Outer Loop facility is usually the layout — a column line in the wrong place, a beam pocket, a restricted equipment route. We work those Louisville constraints out on paper before quoting steel.

    We have been laying out carton flow rack for third-party logistics and e-commerce fulfillment operations in the Louisville market as part of Warehouse Equipment & Supplies Co. since 1997, and gravity wheel beds feeding cases to a fixed pick face is the carton flow rack fit question we work through with your Louisville team before quoting.

    And you deal with one team throughout — carton flow rack layout, pricing, delivery windows into Riverport, installation scheduling, and parts after the fact. Nothing about the Louisville job gets handed to a call center.

    Free warehouse consultation
    CAD layout with position counts
    Installation by experienced crews we schedule and manage
    Carton flow rack with gravity wheel beds and case lanes
    Carton flow shelving in use on a warehouse pick line

    Operations We Rack Around Here

    Nearby areas we work in regularly include Riverport, Bluegrass Industrial Park, Outer Loop, Poplar Level.

    Third-party logistics
    E-commerce fulfillment
    Bourbon and beverage
    Manufacturing
    Auto parts distribution

    How Carton Flow Rack Works

    Cases advance to the picker instead of the picker hunting for cases.

    1

    Inclined wheel beds

    A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

    2

    Pick from a fixed position

    The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

    3

    Restock from behind

    Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

    4

    One lane per SKU

    Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

    What a Carton Flow Rack Project Includes

    A Louisville carton flow rack project starts with a phone call. We go through pallet footprint and weight, forklift type and lift height, clear height in your Riverport building, column spacing, and how fast product turns.

    You then get a carton flow rack position count for the Louisville footprint, load ratings for every beam level, and pricing broken out by component, so cost per pallet position is visible rather than buried in a lump sum. Where it makes sense we run the same plan a second way, with gravity wheel beds feeding cases to a fixed pick face.

    Carton Flow Rack delivery into Louisville is coordinated around your schedule. Experienced installation crews we schedule and manage build to the approved drawing, with the system anchored to the floor and capacity-tagged. Teardown, reconfiguration and later additions go through the same contact.

    Case and each picking operations
    Order fulfillment lines carrying many active SKUs
    Grocery, beverage, and consumer goods distribution
    Kitting and light assembly feed lines
    Bays that need reserve pallets stacked above the pick face
    Call (502) 521-1485

    Recent Installations

    Racking projects completed for warehouses across Greater Louisville and Southern Indiana.

    Carton flow rack lanes installed beneath pallet rack bays
    Drive-in pallet rack system installed in a warehouse
    Tall selective pallet rack rows with wire decking
    Selective pallet rack aisle with wire decking in a distribution center
    New pallet rack rows installed in an open warehouse
    Green and orange selective pallet rack rows along a warehouse wall
    Multiple rows of selective pallet rack with wire decking
    Pallet rack rows installed across a warehouse floor
    Cantilever rack columns with orange arms installed against a wall
    Push back pallet rack carts and rails in a cold storage room

    Get a Carton Flow Rack Quote for Your Louisville Warehouse

    Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485.

    Louisville Pallet Racks

    6844 Bardstown Rd.

    Unit #2687

    Louisville, KY 40291

    (502) 521-1485

    Monday - Friday: 8:00 AM - 6:00 PM

    We respect your privacy. Your information will never be shared.

    Carton Flow Rack Questions We Hear Most

    Nearby Areas We Also Serve

    Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company.

    Where We Work

    Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions.

    Louisville Pallet Racks

    Address

    6844 Bardstown Rd.
    Unit #2687
    Louisville, KY 40291

    Business Hours

    Monday - Friday: 8:00 AM - 6:00 PM
    Saturday: Closed
    Sunday: Closed

    Need Carton Flow Rack in Louisville?

    Call (502) 521-1485 or request a quote and we will get a layout started.

    (502) 521-1485
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