Will new rack connect to the system I already have?

Usually, if the connection matches, but "teardrop" is not universal across manufacturers. Send photos of the upright face, beam connector and any label so we can identify matching components before you order. For your Mt. Washington building, we use the actual floor plan and load data rather than a catalog assumption.

How does lift-truck type affect aisle width?

Aisle width is set by the lift truck: counterbalance trucks need approximately 12–13 feet, reach trucks 8–10 feet, and very-narrow-aisle equipment 5–6 feet. We confirm the requirement against your truck and load; aisle width has a major effect on storage density.

Do you install pallet rack?

Yes. We handle design, supply and installation through experienced installation crews we schedule and manage. The system is anchored to the floor, aligned and capacity-tagged to the approved layout.

How do you determine rack load capacity?

There is no single rack capacity: beam capacity is per pair, per level, while frame capacity depends on height and beam spacing. We size beams and frames from your heaviest pallet, and capacities go on load plaques.

Which rack dimensions fit my pallets?

For standard 48-inch-deep pallets, 42-inch-deep uprights are the usual starting point; common beam lengths are 96 inches for two 40-inch pallets, 108 inches, and 144 inches for three. Rack height follows clear height and forklift lift height. Measure your actual pallets, including overhang, before choosing dimensions.

Pallet Flow Rack system inside a Kentucky warehouse

Mt. Washington, Kentucky

Pallet Flow Rack Layouts for Mt. Washington, KY

Name: Louisville Pallet Racks — Mt. Washington
Address: 6844 Bardstown Rd. Unit #2687, Louisville, KY, 40291, US
Telephone: (502) 521-1485
Price range: $$

If your Mt. Washington operation is dealing with high-throughput SKUs that need a constant feed and discharge point, that is a storage design problem, not a leasing problem. Pallet Flow Rack is built for exactly that situation — it turns the unused clear height in a Highway 44 corridor building into working pallet positions instead of aisle.

We start with the building numbers — pallet profile, forklift and clear height — and because this system depends on gravity lanes loaded on one side and picked on the other, then hand your Mt. Washington team a layout with a position count and an itemized quote. Call (502) 521-1485 with the pallet weights and we will size the pallet flow rack for Mt. Washington.

(502) 521-1485

Why Mt. Washington Warehouses Work With Us

Buildings around Highway 44 corridor and Bardstown Road industrial are rarely uniform. Column spacing, dock aprons, and usable height differ enough from one Mt. Washington site to the next that a layout copied from another building wastes positions.

As part of Warehouse Equipment & Supplies Co., we have designed storage for contractor and trade supply and building materials operators around Bardstown Road industrial since 1997 — enough history that lane pitch calculated for the pallet weights you actually run rarely surprises us mid-project.

You also get one point of contact for the whole Mt. Washington pallet flow rack project. The same person who draws the layout quotes the steel, schedules delivery around your Highway 44 corridor dock, and plans future additions.

Free warehouse consultation

CAD layout with position counts

Installation by experienced crews we schedule and manage

Pallet flow rack lanes with gravity rollers installed

Flow racking system loaded with pallets at the pick face

Operations We Rack Around Here

Nearby areas we work in regularly include Highway 44 corridor, Bardstown Road industrial, Mt. Washington business district, Hebron Estates area.

Contractor and trade supply

Light manufacturing

Building materials

Local distribution

How Pallet Flow Rack Works

Load one side, pick the other, and let gravity enforce first in, first out.

Load end

Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

Gravity conveyor

Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

Braking and separation

Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

Pick end

Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

What a Pallet Flow Rack Project Includes

A pallet flow rack quote for Mt. Washington starts from measurements, not assumptions — clear height, column spacing, dock access, pallet weights, and which SKUs turn daily versus monthly.

Our design team turns that into a CAD layout with pallet flow rack position counts, load capacity per level, and an itemized quote for the Mt. Washington site. Because this system trades on lane pitch calculated for the pallet weights you actually run, we usually model an alternative configuration on the same footprint, so you weigh positions against picking speed with real numbers rather than a sales pitch.

Pallet Flow Rack freight is staged to fit Mt. Washington business district access. Experienced installation crews we schedule and manage build from the approved drawing, with the system anchored to the floor, aligned and capacity-tagged. We coordinate phasing around your Mt. Washington operation and keep one contact for later additions.

Date-coded food, beverage, and pharmaceutical inventory

High-volume SKUs with steady, predictable turns

Cold storage where every cubic foot carries a cost

Staging finished goods coming off a production line

Operations that need FIFO documented, not just assumed

Call (502) 521-1485

Recent Installations

Racking projects completed for warehouses across Greater Louisville and Southern Indiana.

Carton flow rack lanes installed beneath pallet rack bays

Drive-in pallet rack system installed in a warehouse

Tall selective pallet rack rows with wire decking

Selective pallet rack aisle with wire decking in a distribution center

New pallet rack rows installed in an open warehouse

Green and orange selective pallet rack rows along a warehouse wall

Multiple rows of selective pallet rack with wire decking

Pallet rack rows installed across a warehouse floor

Cantilever rack columns with orange arms installed against a wall

Push back pallet rack carts and rails in a cold storage room

View More Projects

Get a Pallet Flow Rack Quote for Your Mt. Washington Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485.

Louisville Pallet Racks

6844 Bardstown Rd.

Unit #2687

Louisville, KY 40291

(502) 521-1485

Monday - Friday: 8:00 AM - 6:00 PM

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Pallet Flow Rack Questions We Hear Most

Other Rack Types We Supply in Mt. Washington

Pallet Rack

Every pallet reachable, every time. The baseline we size everything else against.

View details

Pushback Rack

Two to six pallets deep from one aisle, without giving up much reach.

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Drive-In Rack

No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system.

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Cantilever Rack

Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold.

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Carton Flow Rack

Cases advance to the picker instead of the picker hunting for cases.

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Nearby Areas We Also Serve

Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company.

Pallet Flow Rack in Louisville Pallet Flow Rack in Jeffersontown Pallet Flow Rack in Shepherdsville Pallet Flow Rack in Elizabethtown Pallet Flow Rack in Shelbyville Pallet Flow Rack in Frankfort

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Where We Work

Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions.

Louisville Pallet Racks

Address

6844 Bardstown Rd.
Unit #2687
Louisville, KY 40291

Phone

(502) 521-1485

Business Hours

Monday - Friday: 8:00 AM - 6:00 PM
Saturday: Closed
Sunday: Closed

Need Pallet Flow Rack in Mt. Washington?

Call (502) 521-1485 or request a quote and we will get a layout started.

(502) 521-1485