--- title: "Carton Flow Systems in New Albany, IN | Design Consult" url: https://louisvillepalletracks.com/service-area/new-albany/carton-flow-rack description: "Carton Flow Systems near State Street industrial, with a free layout that shows cost per pallet position up front. Call (502) 521-1485." lang: en --- Image: Carton Flow Rack system inside a Indiana warehouse (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) New Albany, Indiana # Carton Flow Rack in New Albany, IN An older infill building with columns and clear height that do not match a catalog layout shows up constantly in Downtown New Albany facilities. Adding carton flow systems is how a New Albany operation gets capacity back without paying for square footage it already has. Given the value of fastest-moving SKUs placed at the golden pick zone, we model this against a second configuration on the same New Albany floor plan so density and access are numbers you can compare. Free to see, no obligation to order, and the carton flow rack numbers are yours either way. Call (502) 521-1485 about your Grant Line Road corridor building. (502) 521-1485 ## Why New Albany Warehouses Work With Us The industrial stock near Grant Line Road corridor ranges from older infill space to newer construction, and each one limits a racking plan differently. Height, columns, and floor condition all move the answer in New Albany. Carton Flow Rack suits New Albany buildings for one reason — gravity wheel beds feeding cases to a fixed pick face — which matters more here than in a newer big-box facility built around one uniform layout. We talk through that fit during a free design consult before you commit to steel for New Albany. Service does not stop at handoff on a New Albany job either. If a carton flow rack level needs to move in your State Street industrial building or you need another bay, the same team that designed the system answers the phone. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: Carton flow rack with gravity wheel beds and case lanes (https://louisvillepalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://louisvillepalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Grant Line Road corridor, State Street industrial, Downtown New Albany, Charlestown Road area. Manufacturing Building materials Wholesale distribution Food service supply ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Carton Flow Rack Project Includes We start by understanding the manufacturing side of your operation — pallet profile, equipment, clear height, SKU count, throughput — because those inputs decide carton flow rack capacity in a Grant Line Road corridor building long before steel is quoted. Next comes the carton flow rack layout itself — every position counted, every level rated, and the New Albany quote itemized by frame, beam, deck, and accessory. Because gravity wheel beds feeding cases to a fixed pick face changes the math, a second configuration on the same floor plan usually comes with it for comparison. Carton Flow Rack lead time is confirmed on your quote, and we time deliveries to your New Albany receiving schedule. Experienced installation crews we schedule and manage follow the drawing, with the system anchored to the floor and capacity-tagged. The layout stays on file for expansion. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Carton Flow Rack Quote for Your New Albany Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### How much does pallet rack cost? ### Which rack system fits my inventory? ### Can you match components for a rack expansion? ### What aisle width do I need? ### Can you handle design, supply and installation? ## Other Rack Types We Supply in New Albany ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/new-albany ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://louisvillepalletracks.com/service-area/new-albany/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://louisvillepalletracks.com/service-area/new-albany/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/new-albany/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/new-albany/cantilever-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Carton Flow Rack in Louisville: https://louisvillepalletracks.com/service-area/louisville/carton-flow-rack Carton Flow Rack in Jeffersontown: https://louisvillepalletracks.com/service-area/jeffersontown/carton-flow-rack Carton Flow Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/carton-flow-rack Carton Flow Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/carton-flow-rack Carton Flow Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/carton-flow-rack Carton Flow Rack in Frankfort: https://louisvillepalletracks.com/service-area/frankfort/carton-flow-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in New Albany? Call (502) 521-1485 or request a quote and we will get a layout started. 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Send your pallet size, heaviest load per level, clear height and building size for a free CAD layout and itemized quote. For your New Albany building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "Which rack system fits my inventory?", "acceptedAnswer": { "@type": "Answer", "text": "Selective teardrop rack is the starting point for mixed SKUs; pushback stores 2–6 deep with LIFO by SKU, pallet flow serves FIFO or dated stock, and drive-in suits bulk storage with few SKUs. Cantilever holds long loads, while carton flow serves case picking." } }, { "@type": "Question", "name": "Can you match components for a rack expansion?", "acceptedAnswer": { "@type": "Answer", "text": "Usually, if the connection matches, but \"teardrop\" is not universal across manufacturers. 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