--- title: "Push Back Rack Systems in Bardstown, KY | Louisville Racks" url: https://louisvillepalletracks.com/service-area/bardstown/pushback-rack description: "We design, price, and schedule pushback rack for distilling and bottling and packaging and co-packing operations in Bardstown. Call (502) 521-1485." lang: en --- Image: Pushback Rack system inside a Kentucky warehouse (https://louisvillepalletracks.com/assets/pushback-hero-Dus20JX9.jpg) Bardstown, Kentucky # Push Back Rack Systems Systems in Bardstown, KY Most distilling and bottling and packaging and co-packing operations in Bardstown outgrow the layout before they outgrow the building, usually starting with aisles wide enough for a forklift twenty years ago eating floor space today. Pushback Rack is the system we reach for when the floor is full but the air above Bloomfield Road corridor racks is not. We start with the building numbers — pallet profile, forklift and clear height — and because this system depends on density added without pushing out a building wall, then hand your Bardstown team a layout with a position count and an itemized quote. Call (502) 521-1485 with the pallet weights and we will size the pushback rack for Bardstown. (502) 521-1485 ## Why Bardstown Warehouses Work With Us Buildings around Bardstown Industrial Park and Bloomfield Road corridor are rarely uniform. Column spacing, dock aprons, and usable height differ enough from one Bardstown site to the next that a layout copied from another building wastes positions. That is part of why pushback rack fits Bardstown operations: fewer aisles maintained for the same forklift fleet. A short design consult tells you quickly whether that tradeoff works for your SKUs, or whether another system carries more of the load in a Bardstown Industrial Park footprint. You get a direct answer on a Bardstown pushback rack revision, delivery timing confirmed on your quote, and a component list kept on file for expansion. Free warehouse consultation CAD layout with position counts Installation by experienced crews we schedule and manage Image: High-density pushback rack lanes loaded with pallets (https://louisvillepalletracks.com/assets/pushback-2-ChZwIk2o.jpg) Image: Pushback pallet racking showing cart rails and load beams (https://louisvillepalletracks.com/assets/pushback-3-ChKlQnZE.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include Bardstown Industrial Park, Bloomfield Road corridor, Springfield Road area, Downtown Bardstown. Distilling and bottling Packaging and co-packing Food production Manufacturing ## How Pushback Rack Works Two to six pallets deep from one aisle, without giving up much reach. 1 ### Loading from the aisle The driver sets the first pallet on the front cart. Each pallet added after that pushes the cart train deeper into the lane, so one aisle handles the whole depth. 2 ### Carts nested on rails Steel carts with nylon or steel wheels ride inclined rails, each nesting under the one ahead of it - that nesting is what makes multi-deep storage possible from a single face. 3 ### Retrieval by gravity Pull the front pallet and the next cart rolls forward on the incline to the pick face. No driving into the lane, no repositioning pallets by hand. 4 ### Last in, first out Each lane runs LIFO. That suits fast-turning product and any operation managing rotation by lane rather than by individual pallet date. ## What a Pushback Rack Project Includes A pushback rack quote for Bardstown starts from measurements, not assumptions — clear height, column spacing, dock access, pallet weights, and which SKUs turn daily versus monthly. From there our design team produces a CAD pushback rack layout showing positions, elevations, and aisle widths for your Bardstown floor plan, plus an itemized quote so you see cost per pallet position. Where it helps, we price a second configuration on the same plan, with fewer aisles maintained for the same forklift fleet, so the tradeoff between density and access is a number instead of an opinion. Load ratings for each pushback rack level are documented in the Bardstown drawing, not guessed in the field. Pushback Rack delivery timing is confirmed on your quote, and we stage deliveries to match your Bardstown Industrial Park dock. Experienced installation crews we schedule and manage follow the Bardstown drawing, with the system anchored to the floor and capacities tagged. We sequence work by zone and keep the layout on file for added lanes. Two to six pallets of the same SKU stacked in one lane Cold storage or leased space where rent per square foot is steep Operations trimming aisle count to add positions Beverage, packaging, and consumer goods runs Buildings with clear height to spare but limited floor Call (502) 521-1485: (502) 521-1485 ## Recent Installations Racking projects completed for warehouses across Greater Louisville and Southern Indiana. Image: Carton flow rack lanes installed beneath pallet rack bays (https://louisvillepalletracks.com/__l5e/assets-v1/862c0f55-579a-45db-b7d0-8b28ca7ab40a/carton-flow-racking.jpg) Image: Drive-in pallet rack system installed in a warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/6bb0553b-4f16-4d86-89a7-ba20efd69034/drive-in.jpg) Image: Tall selective pallet rack rows with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/61c53cf9-cea8-4d8f-a20e-f5d45ea229bd/igt-6.jpg) Image: Selective pallet rack aisle with wire decking in a distribution center (https://louisvillepalletracks.com/__l5e/assets-v1/83ef5124-a97e-4c86-b417-f6204e5563d1/img-1220.jpg) Image: New pallet rack rows installed in an open warehouse (https://louisvillepalletracks.com/__l5e/assets-v1/1f1f2ec7-76a6-4e1a-a7bc-6162b6d05133/img-5455.jpg) Image: Green and orange selective pallet rack rows along a warehouse wall (https://louisvillepalletracks.com/__l5e/assets-v1/2fcd6b62-b063-4601-8ee6-05e065cad952/medco-cleveland-5.jpg) Image: Multiple rows of selective pallet rack with wire decking (https://louisvillepalletracks.com/__l5e/assets-v1/6cdb19e3-61c0-4b2e-8aac-e8a7ca4ab8d2/photo-aug-03-6-17-41-pm.jpg) Image: Pallet rack rows installed across a warehouse floor (https://louisvillepalletracks.com/__l5e/assets-v1/e26859a0-123d-4abb-bbc9-77e49a92c8af/photo-jul-22-6-45-56-pm.jpg) Image: Cantilever rack columns with orange arms installed against a wall (https://louisvillepalletracks.com/__l5e/assets-v1/59190071-06d9-4416-984d-7f1193cf9c9a/photo-may-15-2026-7-28-50-pm-1.jpg) Image: Push back pallet rack carts and rails in a cold storage room (https://louisvillepalletracks.com/__l5e/assets-v1/18d53e90-bd8d-4c09-8c81-e1bdd5106ecb/udf-pushback-rack.jpg) View More Projects: https://louisvillepalletracks.com/projects ## Get a Pushback Rack Quote for Your Bardstown Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (502) 521-1485. ### Louisville Pallet Racks 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 (502) 521-1485 Monday - Friday: 8:00 AM - 6:00 PM ## Pushback Rack Questions We Hear Most ### What lead time should I plan for rack delivery and installation? ### What information do you need to price pallet rack? ### What type of pallet rack do I need? ### Will new rack connect to the system I already have? ### How does lift-truck type affect aisle width? ## Other Rack Types We Supply in Bardstown ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://louisvillepalletracks.com/service-area/bardstown ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://louisvillepalletracks.com/service-area/bardstown/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://louisvillepalletracks.com/service-area/bardstown/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://louisvillepalletracks.com/service-area/bardstown/cantilever-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. View details https://louisvillepalletracks.com/service-area/bardstown/carton-flow-rack ## Nearby Areas We Also Serve Our delivery and installation territory covers Greater Louisville and Southern Indiana, so one team can handle multiple buildings for the same company. Pushback Rack in Louisville: https://louisvillepalletracks.com/service-area/louisville/pushback-rack Pushback Rack in Jeffersontown: https://louisvillepalletracks.com/service-area/jeffersontown/pushback-rack Pushback Rack in Shepherdsville: https://louisvillepalletracks.com/service-area/shepherdsville/pushback-rack Pushback Rack in Elizabethtown: https://louisvillepalletracks.com/service-area/elizabethtown/pushback-rack Pushback Rack in Shelbyville: https://louisvillepalletracks.com/service-area/shelbyville/pushback-rack Pushback Rack in Frankfort: https://louisvillepalletracks.com/service-area/frankfort/pushback-rack View All Service Areas: https://louisvillepalletracks.com/service-area ## Where We Work Located in Louisville, we serve the entire Greater Louisville region with industrial pallet racks and warehouse storage solutions. ### Louisville Pallet Racks #### Address 6844 Bardstown Rd. Unit #2687 Louisville, KY 40291 #### Phone (502) 521-1485 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Pushback Rack in Bardstown? Call (502) 521-1485 or request a quote and we will get a layout started. 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Installation time depends on bay count and site readiness, and we coordinate the sequence around your receiving and picking schedule. For your Bardstown building, we use the actual floor plan and load data rather than a catalog assumption." } }, { "@type": "Question", "name": "What information do you need to price pallet rack?", "acceptedAnswer": { "@type": "Answer", "text": "Price depends on pallet positions, rack height, beam capacity, decking, freight and installation. Send your pallet size, heaviest load per level, clear height and building size for a free CAD layout and itemized quote." } }, { "@type": "Question", "name": "What type of pallet rack do I need?", "acceptedAnswer": { "@type": "Answer", "text": "Selective teardrop rack is the starting point for mixed SKUs; pushback stores 2–6 deep with LIFO by SKU, pallet flow serves FIFO or dated stock, and drive-in suits bulk storage with few SKUs. Cantilever holds long loads, while carton flow serves case picking." } }, { "@type": "Question", "name": "Will new rack connect to the system I already have?", "acceptedAnswer": { "@type": "Answer", "text": "Usually, if the connection matches, but \"teardrop\" is not universal across manufacturers. Send photos of the upright face, beam connector and any label so we can identify matching components before you order." } }, { "@type": "Question", "name": "How does lift-truck type affect aisle width?", "acceptedAnswer": { "@type": "Answer", "text": "Aisle width is set by the lift truck: counterbalance trucks need approximately 12–13 feet, reach trucks 8–10 feet, and very-narrow-aisle equipment 5–6 feet. We confirm the requirement against your truck and load; aisle width has a major effect on storage density." } } ] } ] ```